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high_voltage_switches

EStims operate in bursts of up to about 300V and 100mA. Even though these bursts are short – the estim is “off” 98% of the time even at its highest setting – most electronic components are designed to handle upwards of a few volts and most power electronic components are designed to handle upwards of tens of volts. Short bursts of ten or a hundred times the rated voltage are likely to cause run of the mill switches to misbehave or die.

Fortunately, switches are cheap well into the 1000V+ range, so the problem is not inherently difficult, but run-of-the-mill switches are not overengineered enough to make “buy the cheapest switch on ebay and hope for the best” a reliable strategy. On this page I'll use my 6000V power supply and oscillscope to torture-test some common components so that you don't have to.

Spoiler: everything we discover is exactly what one would expect from reading the datasheets.


The Good


2SK3568 MOSFET

  • Good to 500V, well over the 300V needed
  • Trigger option: arduino
    • This is the best option on this page to use with an arduino due to low current requirement and ultra-fast switching. The relay can let estim pulses through or block thim; this switch can pass 1/2 or 1/3 or 1/10th of a pulse.
  • Trigger option: USB with port power toggling app.
  • Trigger option: audio → peak-holder circuit (OpAmp, diode, R, C, breadboard+wires)
  • Trigger option: audio → amplifier + diode


SMAKN Wide Voltage Power Supply Adjustable Trigger Relay Module

  • Good to 2000V, well over the needed 300V.
  • Trigger option: arduino
  • Trigger option: USB with port power toggling app.
  • Trigger option: audio into NPN transistor (it'll get a solid latch off a 2 microsecond pulse!)


The Bad


TIP31C BJT

  • Not good to 300V, which is what we need.
    • Good to 250V, which is almost 400% of its rated maximum voltage, so we can't really blame it.
    • Is that close enough? Not really; it leaks the estim current when open.
    • It might work if the moon and stars align.
  • hFE too low to reliably use audio output as gating current (see audio output article).


The Ugly

I have yet to kill a single transistor or relay, despite hooking them up to 6kV. This is likely because most modern components are designed to gracefully handle static electricity (2kV+); as long as the amount of current is tiny, the voltage doesn't actually deliver much power (voltage * current), and power is the thing that melts, burns, and explodes.

high_voltage_switches.txt · Last modified: 2016/07/23 17:36 by schmidtleonard